{"id":86,"date":"2017-01-23T12:36:55","date_gmt":"2017-01-23T12:36:55","guid":{"rendered":"http:\/\/dummy.xtemos.com\/basel\/?p=86"},"modified":"2019-01-08T14:55:42","modified_gmt":"2019-01-08T14:55:42","slug":"machine-vision-scheme-for-gear-inspection","status":"publish","type":"post","link":"https:\/\/www.sipotek.net\/machine-vision-scheme-for-gear-inspection\/","title":{"rendered":"Machine Vision Scheme for Gear Inspection"},"content":{"rendered":"<p>SPOTECK has been devoted to machine vision inspection for 13 years. There are many inspection cases with wide application fields. The following are some gear inspection cases.<\/p>\n<p><img loading=\"lazy\" class=\"alignnone size-full wp-image-1925\" src=\"http:\/\/www.sipotek.net\/file\/2017\/01\/15353507026995.jpg\" alt=\"\" width=\"533\" height=\"358\" srcset=\"https:\/\/www.sipotek.net\/file\/2017\/01\/15353507026995.jpg 533w, https:\/\/www.sipotek.net\/file\/2017\/01\/15353507026995-300x202.jpg 300w\" sizes=\"(max-width: 533px) 100vw, 533px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>1. Contents and requirements of testing<\/p>\n<p>Measure workpiece area:<\/p>\n<p>Appearance Detection of Gears with Diameter of 6mm<\/p>\n<p>Testing contents: missing teeth, stains, damages<\/p>\n<p>1: Bottom appearance, missing teeth<\/p>\n<p>2: Top appearance, missing teeth<\/p>\n<p>Note: The above detection items need to be clearly visible under the image to detect.<\/p>\n<p>Detection efficiency: 200-400 pieces per minute (according to sample feeding speed).<\/p>\n<p>Division of work: Subdivide the detection steps according to the detection content.<\/p>\n<p>II. Equipment Composition and Major Institutions<\/p>\n<p>Overall Composition: Dimension: 900*800*1850 mm<\/p>\n<p>1:SPOTECK Visual Detection Software<\/p>\n<p>2: industrial computer<\/p>\n<p>3: display 19 inches<\/p>\n<p>4: Industrial cameras: 2 sets, bottom positive and top positive respectively.<\/p>\n<p>5: Industrial lens: 2 sets of FA industrial lens<\/p>\n<p>6: professional glass tray<\/p>\n<p>7: solenoid valve<\/p>\n<p>8: reducer<\/p>\n<p>9: vibration cabinet<\/p>\n<p>10: Feeding equipment (Vibrating disc, Direct Vibration, Controller).<\/p>\n<p><img loading=\"lazy\" class=\"alignnone size-full wp-image-1926\" src=\"http:\/\/www.sipotek.net\/file\/2017\/01\/15353507699876.png\" alt=\"\" width=\"753\" height=\"524\" srcset=\"https:\/\/www.sipotek.net\/file\/2017\/01\/15353507699876.png 753w, https:\/\/www.sipotek.net\/file\/2017\/01\/15353507699876-300x209.png 300w\" sizes=\"(max-width: 753px) 100vw, 753px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>3:1 Bottom Detection Method<\/p>\n<p>Bottom test product effect analysis chart: OK<\/p>\n<p><img loading=\"lazy\" class=\"alignnone size-full wp-image-1927\" src=\"http:\/\/www.sipotek.net\/file\/2017\/01\/15353507972722.png\" alt=\"\" width=\"646\" height=\"489\" srcset=\"https:\/\/www.sipotek.net\/file\/2017\/01\/15353507972722.png 646w, https:\/\/www.sipotek.net\/file\/2017\/01\/15353507972722-300x227.png 300w\" sizes=\"(max-width: 646px) 100vw, 646px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>3:1 Bottom Detection Method<\/p>\n<p>Analysis of defective bottom teeth: NG<\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" class=\"alignnone size-full wp-image-1928\" src=\"http:\/\/www.sipotek.net\/file\/2017\/01\/15353508159971.png\" alt=\"\" width=\"650\" height=\"487\" srcset=\"https:\/\/www.sipotek.net\/file\/2017\/01\/15353508159971.png 650w, https:\/\/www.sipotek.net\/file\/2017\/01\/15353508159971-300x225.png 300w\" sizes=\"(max-width: 650px) 100vw, 650px\" \/><\/p>\n<p>3:2 Top Detection Method<\/p>\n<p>Top test product analysis chart: OK<\/p>\n<p><img loading=\"lazy\" class=\"alignnone size-full wp-image-1929\" src=\"http:\/\/www.sipotek.net\/file\/2017\/01\/15353508403017.png\" alt=\"\" width=\"649\" height=\"486\" srcset=\"https:\/\/www.sipotek.net\/file\/2017\/01\/15353508403017.png 649w, https:\/\/www.sipotek.net\/file\/2017\/01\/15353508403017-300x225.png 300w\" sizes=\"(max-width: 649px) 100vw, 649px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>3:2 Top Detection Method<\/p>\n<p>Analysis Chart of Dirty and Bad Products for Top Detection:NG<\/p>\n<p><img src=\"http:\/\/www.sipotek.com\/Uploads\/images\/20180827\/15353509465647.png\" data-am-pureviewed=\"1\" \/><\/p>\n<p>3:2 Top Detection Method<\/p>\n<p>Analysis Chart of Dirty and Bad Products in Top Detection Card:NG<\/p>\n<p><img loading=\"lazy\" class=\"alignnone size-full wp-image-1930\" src=\"http:\/\/www.sipotek.net\/file\/2017\/01\/15353509701379.png\" alt=\"\" width=\"645\" height=\"484\" srcset=\"https:\/\/www.sipotek.net\/file\/2017\/01\/15353509701379.png 645w, https:\/\/www.sipotek.net\/file\/2017\/01\/15353509701379-300x225.png 300w\" sizes=\"(max-width: 645px) 100vw, 645px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>3:2 Top Detection Method<\/p>\n<p>Top test defective tooth damage analysis chart:NG<\/p>\n<p><img loading=\"lazy\" class=\"alignnone size-full wp-image-1931\" src=\"http:\/\/www.sipotek.net\/file\/2017\/01\/15353509919650.png\" alt=\"\" width=\"648\" height=\"486\" srcset=\"https:\/\/www.sipotek.net\/file\/2017\/01\/15353509919650.png 648w, https:\/\/www.sipotek.net\/file\/2017\/01\/15353509919650-300x225.png 300w\" sizes=\"(max-width: 648px) 100vw, 648px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>IV. System Installation Requirements:<\/p>\n<p>Inspection space for equipment placement: Separately installing SP visual inspection system at the pipeline side, it is necessary to ensure that there is enough space to install the equipment.<\/p>\n<p>Ambient temperature: 0-50 degrees Celsius;<\/p>\n<p>Air humidity: below 90% RH;<\/p>\n<p>Electronic jamming: Provide equipment with less electronic jamming.<\/p>\n<p>Power supply: 220V, 50Hz AC, less than 1KVA power consumption<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Ut cubilia metus sagittis rhoncus non suspendisse vestibulum a taciti posuere urna scelerisque neque scelerisque condimentum sed hac sem<\/p>\n","protected":false},"author":1,"featured_media":1923,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[1],"tags":[76],"yst_prominent_words":[],"_links":{"self":[{"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/posts\/86"}],"collection":[{"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/comments?post=86"}],"version-history":[{"count":2,"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/posts\/86\/revisions"}],"predecessor-version":[{"id":1932,"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/posts\/86\/revisions\/1932"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/media\/1923"}],"wp:attachment":[{"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/media?parent=86"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/categories?post=86"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/tags?post=86"},{"taxonomy":"yst_prominent_words","embeddable":true,"href":"https:\/\/www.sipotek.net\/rest\/wp\/v2\/yst_prominent_words?post=86"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}