Vision Solutions

Machine Vision Scheme for Gear Inspection

SPOTECK has been devoted to machine vision inspection for 13 years. There are many inspection cases with wide application fields. The following are some gear inspection cases.


1. Contents and requirements of testing

Measure workpiece area:

Appearance Detection of Gears with Diameter of 6mm

Testing contents: missing teeth, stains, damages

1: Bottom appearance, missing teeth

2: Top appearance, missing teeth

Note: The above detection items need to be clearly visible under the image to detect.

Detection efficiency: 200-400 pieces per minute (according to sample feeding speed).

Division of work: Subdivide the detection steps according to the detection content.

II. Equipment Composition and Major Institutions

Overall Composition: Dimension: 900*800*1850 mm

1:SPOTECK Visual Detection Software

2: industrial computer

3: display 19 inches

4: Industrial cameras: 2 sets, bottom positive and top positive respectively.

5: Industrial lens: 2 sets of FA industrial lens

6: professional glass tray

7: solenoid valve

8: reducer

9: vibration cabinet

10: Feeding equipment (Vibrating disc, Direct Vibration, Controller).


3:1 Bottom Detection Method

Bottom test product effect analysis chart: OK


3:1 Bottom Detection Method

Analysis of defective bottom teeth: NG


3:2 Top Detection Method

Top test product analysis chart: OK


3:2 Top Detection Method

Analysis Chart of Dirty and Bad Products for Top Detection:NG

3:2 Top Detection Method

Analysis Chart of Dirty and Bad Products in Top Detection Card:NG


3:2 Top Detection Method

Top test defective tooth damage analysis chart:NG


IV. System Installation Requirements:

Inspection space for equipment placement: Separately installing SP visual inspection system at the pipeline side, it is necessary to ensure that there is enough space to install the equipment.

Ambient temperature: 0-50 degrees Celsius;

Air humidity: below 90% RH;

Electronic jamming: Provide equipment with less electronic jamming.

Power supply: 220V, 50Hz AC, less than 1KVA power consumption